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Verify & Layout: The first step in a door
install is to verify the door opening . Check the door opening "W"
at the bottom and top.
Install Hinges: The hinges are designed with
a safety feature that prevents the glass from coming out of the
hinge once the door is assembled. The glass has been manufactured
with a especial hinge cutout to receive the hinge. The Hinge comes
with two sets of gaskets. The thick gasket is used with 3/8"
glass and the thin gasket is used with 1/2" glass.
Hint: If you super glue the hinge gasket to
the hinge and hinge plate it will make it easier to work with
during the installation. Make sure you use a super glue type of
product that set up quickly.
Mount the hinges: Assemble each hinge into
its hinge cutout, but don't tighten the hinge plate screws. The
hinge plate and screws are located on the inside of the shower door.
To make sure you have the ability to adjust the door after it is
installed you need to locate the hinge into the center of the cutout.
With the hinge plate loose slide the hinge up and on the glass.
Slide the hinge all the way up and put a mark on the glass just
above the hinge. Now slide the hinge all the way down and put a
mark on the glass just below the hinge. Center the hinge between
the two marks and set the edge hinge clamp to match that of the
glass. Using a good screwdriver tighten the hinge clamp screws.
Locate the hinge: Now we want to position your
door and mark the hole locations.
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Hint: Your Crystalline Images shower door
was shipped in a crate with 1/2" thick fiberboard material.
You will need two six inch pieces of the fiberboard packing
material for this next step. It is also helpful to have two
people for the next step.
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The door glass size was made assuming a 1/2"
clearance for the bottom wiper. Place the two pieces of 1/2"
fiberboard in the doorway of the shower.
Door Only: If you are installing a door only all you need to
worry about in the positioning of the door on the threshold, and
having the door straight up & down. Following the "Guidelines
for Handling Glass" stand the door on the fiberboard in the
door opening. Using a level position the door and mark the screw
locations for both the top and bottom hinges. Carefully remove
the door and set it aside.
Door & Panel: When installing a door and panel it is recommenced
that the panels be in position, but not siliconed. Following the
"Guidelines for Handling Glass" stand the door on the
fiberboard in the door opening. Position the door so that it located
on the threshold in line with the side panel. Temporally remove
the top corner protector on the door and check to see if the height
of the door and side panel are very close to the same. If the
panel is slightly higher you will want to shim up the door to
match. If door is higher you need to remove the inline panel and
change its setting blocks to lift up the panel to match the door.
With the door positioned to match the inline panel mark the location
for the screw holes for the hinges on the wall.
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Following the basic handling for tampered glass place the
panel into the bottom "U" channel making sure
you are putting it on the setting blocks. Carefully slide
the panel into the "U" channel on the wall. If
the panel is next to the door opening you want to adjust
the panel so that when it is installed the door opening
is equal to the door opening width "W" for your
shower door kit. Measure at the bottom and at the top of
the door opening. If necessary remove the fixed panel and
change the setting block sizes the get the panel to stand
with the correct "W" at the bottom and top.
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Drill & Grommet: Using the 1/4" carbide
drill each of the marked hole locations. The hinge screws are 1
1/2" long so make sure your holes are deep enough to receive
the grommet. Push a grommet into each hole. The top of the grommet
should be level with surface.
Tip: If you put a small amount of silicon on each grommet
it will make it easier to screw the hinge screws, and it will
seal the hole as well.
Hang The Door: Position the door as before
and install a screw in the upper hinge, and then one in the bottom
hinge. Now install the rest of the screws. Check to make sure the
hinge plate screws are tight. Now remove the fiberboard blocks from
under the door. Because there is an inward slop on the threshold
open the door inward to remove the fiberboard blocks.
Install Hinge Seal: After all fine tuning is
completed we need to install the hinge seal. Open the door (inward
if possible) all the way to expose the back edge of the glass. Clean
the edge of the glass of finger prints and oils. The crystalline
images kit came with a double finned "T" vinyl seal. Cut
the seal the the correct lengths. To install the seal peal the red
backing down for about 2 inches. Position this part of the seal
on the glass. Now slowly pull off the backing off and press the
seal on to the glass. The seal has two fins, a short fin, and a
long fin. If you have a tight install, and have the glass slid into
the hinges all the way, you will need to trim off the long fin and
use the short fin.
Tip: Sometimes with new tile or granite it is helpful
to put a little petroleum jelly on the fin of the seal so that
it doesn't stick as the door is closed.
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